Programmable Loads

We design and manufacture custom load banks and test load systems for validating battery banks, generators, power distribution systems, and circuit protection devices. Our solutions provide precise, controllable electrical loading for commissioning, performance testing, and maintenance across a wide range of power levels.
Capabilities:
AC and DC load banks
Single-phase and three-phase systems
Resistive, inductive, and capacitive load configurations
Air-cooled and water-cooled designs
Portable, rack-mounted, or containerized systems
Low-power to multi-megawatt test platforms
System Types
Resistive Load Banks: For generators, UPS systems, and battery discharge testing
Reactive Load Banks: Simulate inductive or capacitive loads (power factor testing)
Combined (RLC) Systems: Full system simulation for real-world conditions
DC Load Banks: Battery systems, fuel cells, and DC power supplies
High-Power Containerized Units: Grid-scale and industrial testing
Design & Engineering
Custom load profiles and step resolution
Precision current and voltage control
Thermal management design (airflow or liquid cooling loops)
High-power busbar and connection design
Safety systems including interlocks and emergency shutdown
Integration with generators, battery systems, and switchgear
Features
Fine step or continuous load adjustment
Digital control interface (HMI, PLC, or PC-based)
Data logging and performance reporting
Real-time monitoring (voltage, current, power, temperature)
Remote operation and automation capability
Expandable modular architecture
Cooling Options
Air-Cooled:
Forced-air systems with high-efficiency resistive elements
Suitable for portable and mid-power applications
Water-Cooled:
High-density load capability in compact footprint
Closed-loop or facility water integration
Ideal for high-power or continuous-duty testing
Benefits
Accurate and repeatable testing conditions
Verifies system performance before deployment
Identifies faults under real load conditions
Scalable from small systems to utility-scale testing
Improves reliability and reduces field failures
Compact and efficient high-power testing solutions
Applications
Battery bank discharge and capacity testing
Generator commissioning and load testing
UPS and backup power validation
Circuit breaker and protection device testing
Data center power system testing
Renewable energy and grid systems
Industrial power systems and switchgear
Each load bank is custom engineered based on your voltage, current, power rating, duty cycle, cooling method, and control requirements. Full documentation, calibration support, and integration services are provided.